Process Safety Management

OSHA Regulation 1919.119 entitled “Process Safety Management of Highly Hazardous Chemicals” mandates that manufacturers and/or processors using any one of almost 150 chemicals, flammable liquids, or gasses in their process must insure the safety of their employees against the consequences of a catastrophic release of these toxins.

Companies are responsible for maintaining a written Mechanical Integrity plan of action which includes a process hazard analysis, equipment history with original manufacturers data, and complete inspection records of all the systems containing these materials.

Mechanical Integrity Inspection

Process Safety management

Consulting Services

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Do You Comply?

How We Can Help!

1) Qualified Personnel:

· API 510, 653 & 570 certified inspectors

· ASNT-TC 1A certified examiners

· PADEP certified inspectors

· EPRI Certification for IRIS©

· AWS/CWI certified

· Material Engineers and Metallurgist

308 West Basin Road

P.O. Box 903

New Castle, DE 19720

Phone: 302-328-0500

Fax:302-328-0417

E-mail: info@lehightesting.com

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2) Comprehensive Inspection:

· Pre-inspection review of original manufacturers drawings, equipment history and previous inspection reports

· Full inspection of equipment utilizing NDT methods according to customer requirements and standard specifications

· A post inspection package including but not limited to:

· Equipment data compiled and analyzed

· Remaining thickness and/or pressure calculations

· AutoCAD sketches of equipment for repeatable thickness monitoring locations

· Digital photographic records of areas of interest

· Repair recommendations and a path forward

· Utilization of Ultra PIPE software for maintaining customer inspection records and reports

3) Consulting

· Assessment

· Plan of Action

· Training, Manuals and Procedures

· Professional Services Recommendations

· RT (Radiographic Inspection)

· PT (Liquid Penetrant Inspection)

· MT (Magnetic Particle Inspection)

· UT (Ultrasonic Inspection)

- Straight Beam

- Shear Wave

· Leak Testing

- Vacuum Box

IRIS© testing—This method of non-destructive testing is the most accurate technique available to categorize the type and location of wall loss in heat exchangers and boiler tubes.

LTL utilizes the latest NDT methods and equipment which include:

Non-Destructive Testing

We help you establish a base-line on the applicable systems, show you how to have current and relevant inspection data available, and help you to periodically update your systems and information.

Materials Testing, Failure Analysis, Materials Engineering & Consulting, Mechanical Integrity Inspection & Consulting